Contract Manufacturing

Onesano S.A. is a company combining advanced technologies with the latest market trends, focused on delivering premium-quality health products. We specialize in contract manufacturing of dietary supplements, as well as innovative esterification of plant and animal oils.

Advanced Production Facilities

We operate two globally unique production facilities:

  • Postbiotic Yeast Production Facility – innovative fermented nutritional ingredients based on Yarrowia lipolytica.
  • Fatty Acid Ethyl Ester Production Facility – advanced oil esterification technology.

Our facilities are equipped with advanced technological solutions ensuring the highest product quality and safety.

Business Areas

We provide comprehensive contract manufacturing services for dietary supplements, offering full support from concept development to the final market-ready product. We collaborate with both start-ups and established brands seeking innovative solutions and premium-quality products.

 

Why Partner With Us?

  • Research and Development – We create customized formulations tailored to client needs and market trends.
  • Modern Production – Advanced technological infrastructure enabling the production of a wide range of supplements.
  • Wide Range of Supplement Formats – Tablets, capsules, liquid, powder, and gummy forms.
  • Certifications and Safety – We operate in accordance with the highest standards: GMP, HACCP, ISO 22000.
  • Packaging and Labeling – A broad selection of packaging options tailored to client requirements.
  • Flexible Cooperation Models – We serve both small start-ups and large enterprises.

Postbiotic Yeast Yarrowia lipolytica

Postbiotic yeast Yarrowia lipolytica is an innovative product classified as Novel Food in accordance with Regulation (EU) 2015/2283. It is produced through natural microbiological fermentation and is fully vegan. It demonstrates excellent compatibility with various fortified food categories, including:

  • yogurts,
  • corn snacks,
  • bakery products,
  • spices,
  • coffee and cocoa,
  • bread spreads.

 

PostBione®-β – A Source of Beta-Glucan

PostBione®-β is a pioneering postbiotic supporting gut microbiota health and immune function. Its main components include Yarrowia lipolytica yeast rich in beta-glucans and other valuable metabolites.

 

Application Potential of PostBione®-β

  • immune system support*, **
  • gut health*,
  • weight management*,
  • skin, hair, and nail health*,
  • support in type 2 diabetes*,
  • infection protection*,
  • support in metabolic disorders*,
  • cancer prevention support*.

 

Use of PostBione®-β

  • flavor and aroma enhancer,
  • soup thickening agent,
  • breading ingredient,
  • protein source,
  • Parmesan substitute,
  • addition to salads, sauces, vegetarian and meat dishes,
  • ingredient for sandwich spreads and fillings.

 

Applications of PostBione®-β

PostBione®-β can be used in a wide range of food products, including:

  • potato-, cereal-, and starch-based snacks (30,000 mg/100 g),
  • dietary foods for special medical purposes (6,000 mg NF daily),
  • herbs and spices (5,000 mg/100 g),
  • fermented dairy products and cheeses (1,000 mg/100 g),
  • pasta, cereal products, functional beverages (1,000 mg/100 g),
  • peanut butter and protein products (3,000 mg/100 g),
  • coffee, coffee extracts, breakfast cereals (2,000 mg/100 g),
  • meat products, confectionery bakery products (1,500 mg/100 g),
  • bread and rolls (600 mg/100 g),
  • soups and broths (500 mg/100 g).

 

Fatty Acid Ethyl Esters in Fortified Food

Fatty acid ethyl esters have broad applications in fortified foods. Tests have demonstrated high compatibility with various food products, including:

  • cereal products (e.g., pasta),
  • processed meat products,
  • nutritional shakes, shots, and functional beverages,
  • fermented dairy products,
  • healthy desserts and salads,
  • sandwich spreads and fat-based products (e.g., mayonnaise, spreadable butter).

 

Application Potential of Fatty Acid Ethyl Esters

Fatty acid ethyl esters support:

  • cardiovascular health,
  • skin, hair, and nail health,
  • immune system function,
  • nervous system function,
  • brain and vision development in children,
  • treatment of metabolic disorders.

 

Health Benefits

  • Alpha-linolenic acid (ALA) and linoleic acid (LA) – support proper growth and development in children.
  • Alpha-linolenic acid (ALA) – helps maintain normal blood cholesterol levels.
  • Linoleic acid (LA) – supports healthy cholesterol levels.
  • Docosahexaenoic acid (DHA) – supports brain and vision function and triglyceride levels.
  • Eicosapentaenoic acid (EPA) and DHA – support heart function and help regulate blood pressure and triglyceride levels.

 

Fortified Food

Fortified Food Production – An Innovative Approach to Healthy Nutrition

Fortified food is a category of food products enriched with functional ingredients designed to support health and well-being. Its production requires precise ingredient selection, advanced technologies, and maintaining high bioavailability of active substances.

 

Key Aspects of Fortified Food Production:

  • Raw Material Selection – carefully selected ingredients with confirmed health-promoting properties.
  • Production Technologies – advanced extraction, microencapsulation, and active ingredient stabilization methods.
  • Ingredient Synergy – optimal ingredient combinations to maximize health benefits.
  • Safety and Stability – compliance testing with food safety standards and product shelf-life verification.

 

Examples of Fortified Foods:

  • Coffee with Adaptogens – ground or instant coffee enriched with plant and mushroom extracts such as Rhodiola rosea root extract and Lion’s Mane extract, supporting stress resilience and concentration.
  • Cocoa with Shiitake Mushrooms – combines traditional cocoa flavor with the health benefits of Shiitake mushrooms rich in beta-glucans supporting immune function.
  • Collagen Yogurt – a functional product combining probiotic yogurt properties with collagen supporting healthy skin, hair, and joints. Ideal as a daily snack for consumers focused on beauty and well-being.

We provide comprehensive contract manufacturing services for cosmetic raw materials tailored to individual client needs. Our innovative approach and premium-quality materials ensure product effectiveness and safety.

 

Our Offering Includes:

  • Formulation and development – creation of innovative compositions aligned with market requirements.
  • Custom manufacturing – in accordance with the highest standards and regulations.
  • Quality control – every raw material undergoes rigorous testing.
  • Trend adaptation – we utilize the latest research and technologies.
  • Packaging and logistics – comprehensive support for finished products.

 

Selected Raw Materials and Applications:

  • Fatty Acid Ethyl Esters – versatile cosmetic ingredient: supports acne treatment, maintains skin hydro-lipid balance, soothes inflammation, and moisturizes the skin.
  • Yarrowia lipolytica ferment lysate – multifunctional ingredient with moisturizing, antioxidant, anti-inflammatory, and regenerative properties.

We provide comprehensive contract manufacturing services for feed and complementary pet food for various animal species. Our solutions are based on advanced technologies and the highest quality standards, ensuring safe and effective products.

 

Which Animals Do We Develop Formulations For?

  • Companion animals (dogs, cats)
  • Horses
  • Rodents
  • Bees
  • Exotic animals
  • Ruminants
  • Swine
  • Poultry and birds
  • Fish

 

Personalization in Animal Nutrition

  • Food for puppies and kittens – rich in proteins and fats.
  • Products for senior animals – supporting joints and immunity.
  • Breed-specific formulas – e.g., supplements for large dog breeds prone to joint problems.

We offer contract manufacturing of preparations based on Yarrowia lipolytica yeast with broad applications in agriculture and environmental protection. Our innovative solutions support plant growth, improve soil structure, and enhance biological process efficiency.

 

Benefits of Yarrowia lipolytica Preparations:

  • Improved plant growth and yield – natural stimulation of root system and above-ground plant development.
  • Optimal nutrient utilization – improved absorption of phosphorus and other minerals from soil.
  • Increased plant resistance – enhanced tolerance to environmental stress, including drought and pathogens.
  • Reduced mineral fertilization – potential reduction of mineral fertilizer usage by up to 30%.
  • Safety and sustainability – natural, environmentally friendly, and crop-safe.

Our preparation is a suspension of selected Yarrowia lipolytica yeast strains that naturally occur in the environment and demonstrate unique soil contaminant biodegradation properties.

 

Effectiveness and Mechanism of Action:

  • Broad-spectrum activity – effectively degrades aliphatic hydrocarbons, aromatic hydrocarbons, BTEX, PAHs, creosote oil, and other toxic compounds.
  • Biodegradation of toxic substances – reduces TNT, DNT, phenol, and other contaminants into less toxic metabolites or utilizes them as carbon and energy sources.
  • Effective in diverse conditions – works efficiently at both low and high concentrations of petroleum-derived substances.
  • Resistance to high contamination levels – yeast tolerates toxicity levels lethal to other microorganisms.
  • Environmentally safe – supports plant growth and improves biological soil structure.

In addition to contract manufacturing, we provide a wide range of biotechnology services supporting the development of innovative solutions.

 

Research and Development Services:

  • Laboratory research and efficacy testing.
  • Optimization of biotechnological processes.
  • Development of new formulations and technologies.

 

Facility and Laboratory Leasing:

  • Opportunity to conduct independent research in our modern laboratory.
  • Leasing of facilities for experimental and commercial production.
  • Access to specialized equipment and infrastructure.

Our Unique Postbiotics

Postbiotics represent a new generation of functional ingredients supporting health. We offer unique products based on Yarrowia lipolytica yeast:

  • PostBione®-β – source of beta-glucan. Supports immunity, gut health, metabolism, and skin, hair, and nail health.
  • PostBione®-Se – organic selenium. Supports thyroid function, immunity, cardiovascular health, and antioxidant protection.
  • PostBione®-Cr – organic chromium. Helps regulate blood sugar levels, supports metabolism, and cardiovascular health.

Fatty Acid Ethyl Ester Production

Which Oils Can We Esterify? Our advanced production line enables esterification of a wide range of oils:

Plant Oils:

    • Flaxseed oil
    • Evening primrose oil
    • Blackcurrant seed oil
    • Borage oil
    • Hemp oil
    • Grape seed, pumpkin seed, and apricot kernel oils
    • Algae oil and many others

Animal Oils:

    • Cod liver oil
    • Anchovy oil
    • Salmon oil
    • Krill oil
    • Shark liver oil

Why Use Ethyl Esters?

100% unsaturated fatty acids in the “cis” configuration.

Applications of Ethyl Esters:

Contract Manufacturing Process

01

Formulation Development

We create a composition tailored to your requirements, analyzing market trends and scientific research.

02

Implementation

The project moves to the laboratory, where we conduct quality tests.

03

Production

We manufacture the product in the selected form: capsules, tablets, liquids, gummies, powders.

04

Packaging

We offer a wide range of packaging options: PET bottles, glass, blisters, stick packs, doypacks.

05

Labeling

We adapt the design to legal norms and regulations.

06

Transport

We deliver the finished product to the location of your choice.

Why choose Onesano?

Interested in working with us?

Contact us today and create a product perfectly tailored to your needs!

Use the contact form.

ONESANO S.A
ul. Dyrekcyjna 6
41-506 Chorzów

Onesano 2022. All rights reserved.